Tel: +6016-660 3812 / +603-6156 4263

DMG KOMPRESSOREN (SEA) SDN BHD
5, Tepi Lot 2626,
Jalan Perkhidmatan,
Kampung Baru Sungai Buloh,
47000 Sungai Buloh,
Selangor, Malaysia
+6016-660 3812
+603-6156 4263
+603-6156 4267
h0060166603812

Bauer Premium Line Compressor For Sports & Safety Applications

Bauer Premium Line Compressor For Sports & Safety Applications Bauer Premium Line Compressor For Sports & Safety Applications Bauer Compressor
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PERFORMANCE OVERVIEW

OUTSTANDING COMPRESSOR SOLUTIONS
TO MEET ALL YOUR NEEDS
BAUER KOMPRESSOREN filling systems ensure optimum availability and safety in reliable supply of pure
breathing or compressed air for all applications, in compliance with international air quality standards such as
DIN EN 12021:2014 (Breathing Air Standard).
BAUER KOMPRESSOREN produces high-pressure compressors for air, breathing air and nitrox compression,
using state-of-the-art technology in outstanding quality. With decades of experience, we have gathered ex-tensive
expertise in the fields of development, production and application.
In the Sports & Safety sector, we develop and manufacture mobile compressors and compressors for stationary
use, optionally supplied with sound-insulating housing. Select the high-pressure compressor with the right drive
system, maximum operating pressure and required output for your needs from our extensive product range.
BAUER PREMIUM LINE breathing air compressors excel through their robustness and outstanding quality.
Scores of options and the wide spectrum of different charging rates, constructions and drive variants mean that
all units are individual and can thus be aligned to almost any application.
Their sophisticated technology combined with our decades of experience stand for reliable operation with an
ultra-long service life.
In addition to air and breathing air compression, we supply special TÜV-certified nitrox compressors (see our
“B-NITROX Systems” brochure for details).


COMPRESSOR BLOCKS

Each and every one of our compressor blocks contains decades of experience and the expertise of our Testing
and Development Centre. BAUER compressor blocks have built a legendary reputation on their reliability and
long service life. They are the result of advanced design, intelligent in-depth solutions, the use of exceptionally
high-quality materials and outstanding production quality.



JUNIOR AND OCEANUS COMPRESSOR BLOCKS
› Minimised operating costs: long oil change intervals and wear-resistant piston rings significantly reduce running
costs.
› Oil changes are made simple by the easily accessible oil drain and oil filler neck. A dipstick is supplied for
easy, reliable oil level checks.
› Ultra-long life: plateau-honed cylinders and optimum cooling system. OCEANUS also features an integrated
low-pressure lubrication system with rugged oil pump, further increasing the service life of all moving compressor
block parts
› OCEANUS operates smoothly even at angles of up to 30° (up to 20° for petrol-driven models).
› Benefit from our years of experience and over 100,000 compressor blocks sold in this supply volume range.


COMPRESSOR BLOCKS FOR PROFI LINE, MINI-VERTICUS,
VERTICUS AND KAP SERIES
› Optimised cooling of each individual compressor stage by an intelligent air-cooling system with generously
dimensioned coolers combined with heavily ribbed cylinders.
› Ultra-rugged industrial roller bearings are designed for continuous operation under the most challenging
conditions.
› Minimum wear of moving parts thanks to advanced force-feed lubrication system and oil
micropurification.
› Low operating costs: wear-resistant piston rings in the final stage, long maintenance intervals for valves and
piston rings and for oil changes keep the running costs of the unit low.
› All drive units are dynamically balanced for quiet and vibration-free running.

AIR AND BREATHING AIR PURIFICATION SYSTEMS

Whether you rely on pure breathing air to DIN EN 12021:2014 standards as a diver or fire fighter or seek optimised
pure compressed air for sports applications such as filling paintball cylinders, BAUER offers over 70 years
of experience in air purification, in-depth research and tough material testing, adding up to outstanding quality
and maximum safety.
Our goal In highly compressed air and gas purification, our aim is to minimise contamination from moisture, CO,
CO2, oil and particulates. As the market leader, BAUER KOMPRESSOREN supplies air purification systems that
have built an excellent reputation worldwide for their cost-effectiveness and quality.
We supply a range of purification systems for many different applications: filter cartridge systems, regeneration
and refrigeration dryers and monitoring devices for ensuring compliance with specific air quality threshold
values.

BAUER KOMPRESSOREN IS CERTIFIED FOR THE MANUFACTURE OF CATEGORY 4 PRESSURE
EQUIPMENT UNDER THE EU PRESSURE EQUIPMENT DIRECTIVE PED2014/68/EU.


  P-PURIFICATION SYSTEMS
(FILTER CARTRIDGE SYSTEMS)
 
This range is the undisputed classic among BAUER’s
purification systems. Its major benefits include rapid and
straightforward cartridge change, minimum downtime and
cost-effective operation.
BAUER P-Purification Systems reliably remove hazardous
substances and deliver pure breathing air for your use.
P-Purification System is supplied as standard with every
BAUER Sports and Safety compressor.
Depending on the filter type, P-Purification Systems adsorb
residual moisture, oil vapour, traces of hydrocarbon cases
and carbon monoxide from the compressed air. BAUER
P-Purification Systems not only meet, but actually exceed
all requirements of the DIN EN 12021:2014 Breathing Air
Standard1.


In addition to our P-Purification Systems, we supply the following air purification and monitoring systems:
PURIFICATION
› B-KOOL – Refrigeration dryer that can extend filter cartridge life for ultra-cost-effective operation
› AERO-GUARD – Reduces CO2 content of intake air
› SECCANT – Regeneration dryer – the safe, low-maintenance way to dry air, boosting charging rates and

MONITORING

› B-TIMER – Calculates filter lifetime and displays filter cartridge
change warning, maintenance requirements and operating hours
› B-SECURUS – Monitors filter cartridge saturation while reliably
measures moisture in the cartridge to calculate remaining cartridge
life
› B-DETECTION PLUS – Online gas measurement systems for
continuous
monitoring of compliance with DIN EN 12021:2014
Breathing Air Standard1 (models i and s) or mobile measurement of
gas quality in individual breathing air cylinders (model m).
› PureAir Silver and PureAir Gold Certification – BAUER’s seal of
quality
for your pure breathing air




DRIVE SYSTEMS AND MOTORS
The low-maintenance V-belt drive enables the compressor block speed to be optimised regardless of the network
frequency and motor type.
The compressor can be set up in vertical or horizontal format depending on the model series. V-belt tension is ensured
by the weight of the motor in vertical format (MINI-VERTICUS, VERTICUS), and by use a belt tensioning device (PROFI LINE)
or belt tensioners (KAP Series, KAP 220/23) in horizontal format.


MOTORS

Our mobile units (COMPACT and PROFI LINE) are also
available with three-phase motor, single-phase AC motor
or petrol engine for operation at any locations.
If your application requires a system with a diesel engine
(using fuel with a higher flashpoint), consider our
PROFI LINE Diesel units and KAP-DAH Series.










For ‘automatic’ operation, a compressor requires a control unit and an automatic condensate drain system.
These features are available as optional extras1 for mobile PREMIUM LINE systems and supplied as standard
with stationary systems.

B-DRAIN AUTOMATIC CONDENSATE DRAIN
The technical principle: Condensate (an emulsion of air moisture,
lubricant and dirt particles in the ambient air) is produced during
the process of compression. Therefore, during operation and after
the compressor unit reaches the end of its operating cycle, water is
removed from all separators installed in the compressor. This ensures
that no traces of aggressive oil and water mixture (condensate) are
left behind in the compressor.

The newly developed and patented B-DRAIN automatic condensate
drain uses individually controlled solenoid valves to ensure reliable,
automatic condensate removal from the compressor separators and
thus permits long filter cartridge service life periods.

The innovative design enables condensate to be drained in a gentle,
controlled manner while minimising the pressure drop. This saves
energy and helps to increase the efficiency of the compressor unit. At
the same time, the new B-DRAIN is much quieter than conventional
solutions.
The condensate produced is collected in a condensate tank for disposal
in an environmentally-friendly way.

COMPRESSOR CONTROL UNITS
Safe, secure monitoring of system functions and a control unit aligned to the system are essential for cost effective,
safe operation of a compressor system.
Our mobile compressors feature straightforward, self-explanatory operation using a simple compressor control
unit for optional integration.
This electronic control unit and additional monitoring system shuts down the compressor when the system reaches
final pressure, measures operating hours and oil pressure and displays the current operating status. It also
enables the compressor to operate fully automatically – the compressor is switched on when pressure falls below
a defined minimum level – in conjunction with a storage system.
The patented mini-computer B-TIMER can also be used with mobile systems without a control unit. B-TIMER shows
operating hours and the filter cartridge saturation level, has a flashing light to warn of approaching cartridge changes
and displays the order number of the required filter cartridge, ensuring that filter cartridge life is maximised


B-CONTROL controls and monitors all functions of your BAUER stationary compressor system. Electronic control
units in the B-CONTROL Series enable all relevant requirements for stationary compressors to be comprehensively
met.

B-CONTROL MICRO
B-CONTROL MICRO is a modern, easy-to-use compressor control unit with colour display that provides intelligent control
and safe monitoring of all basic functions. The unit is integrated into virtually all stationary systems as standard and
enables compressor systems to be operated fully automatically1.
An extensive language selection is now available2. As a further benefit, Interfacing with external input/output signal encoders
is possible at any time, as is interconnected operation or the connection of an external display unit.
› 3,5“ TFT colour display with clear text
› Fully automatic monitoring of relevant parameters; compressor shutdown if values are outside permissible
ranges
› Oil pressure monitoring – protects against incorrect rotation direction
› Ethernet connection for communication with the B-APP

B-CONTROL II

In addition to controlling and monitoring key system functions, the
B-CONTROL II also offers convenient additional
features including advanced data logger, USB port, common
interfaces such as Modbus, CAN Bus and Profibus and integrated
control of up to four compressors in interconnected operation.
Additional sensors and devices can be connected, e.g. for intermediate
pressure and temperature monitoring, data transmission via
B-MESSENGER, remote control with external control panel etc.








COMPACT LINE
ULTRA-COMPACT AND TRANSPORTABLE BREATHING
AIR COMPRESSORS
FEATURES
› Easy to transport: light and simple to use
› The patented mini-computer B-TIMER reliably warns of approaching filter
cartridge change. Safe, secure, user-friendly and rugged
› Many possible applications: sports diving, fire fighting, shipping, medical
engineering, paintball, motor sports etc.

JUNIOR II
Ruggedness, reliability, a wide range of applications and compact
flexibility have made the JUNIOR a worldwide classic and a global
best-seller, with over 100,000 units sold.
The most compact of our mobile breathing air compressors, it
combines a small footprint and advanced technology and is the
ideal solution for applications in sports diving, shipping, respiratory
protection and paintball and shooting sports.
In other words, for anyone that wants to rely on pure, safe breathing
air in mobile applications.
The light, compact system can be transported by one or two people
and fits into virtually every vehicle boot

 




› 100 l/min
› 225 or 330 bar
› 2.2 kW (4.2 kW petrol version)
› Available with three-phase motor, single phase motor or petrol engine
OPTIONAL FEATURES (SELECTION)
› Additional filling device for 225 or 330 bar
› Switchover device for 330/225 bar
› Frame and carrying handle of stainless steel
› Automatic condensate drain including automatic shutoff when
final pressure is reached
› Trolley
› Telescopic intake tube (standard with JUNIOR II-B) or intake
manifold
for attaching a suction hose

Type Charging rate Operating Pressure max. Purification System Number of Stages Speed approx. Drive and Motor Power Net Weight approx. Dimensions LxWxH
  I/min cfm bar psig     rpm Motor KW kg cm
                       
JUNIOR II-B 100 3.5 330 4,780 P 21 3 2,300 Petrol engine
4-stroke
4.2 44 78 x 41 x 42
JUNIOR II-E 100 3.5 330 4,780 P 21 3 2,300 Three-phase
400 V, 50 Hz 2
2.2 46 66 x 36 x 42
JUNIOR II-W 100 3.5 330 4,780 P 21 3 2,300 Single-phase
230 V, 50 Hz 3,4
2.2 46 66 x 39 x 42
OCEANUS-B 140 5 330 4,780 P 21 3 2,300 Petrol engine
4-stroke
5.1 47 79 x 41 x 42
OCEANUS-E 140 5 330 4,780 P 21 3 2,300 Three-phase
400 V, 50 Hz 2
3 52 66 x 40 x 42
OCEANUS-W 140 5 330 4,780 P 21 3 2,300 Single-phase
230 V, 50 Hz 2
3 52 66 x 40 x 42
1 Measured by cylinder filling (10 l) from 0 - 200 bar/ 2900 psig, ± 5%.
2 Plug dimension: 16 A. OCEANUS-W without plug.
3 Plug dimension: Schuko plug. Plug only for units with 230 V / 50 Hz.
4 With integrated motor protection switch (only for 220/230/240 V).

Type Charging rate Operating Pressure max. Purification System Number of Stages Speed approx. Drive and Motor Power Net Weight approx. Dimensions LxWxH
  I/min cfm bar psig     rpm Motor KW kg cm
                       
CAPITANO 140-B 140 5 350 5,000 P21 3 1,300 Petrol engine
4-stroke
4.0 95 115 x 59 x 55
CAPITANO 140-E 140 5 350 5,000 P21 3 1,300 Three-phase
400 V, 50 Hz ²
3.0 102 115 x 59 x 55
MARINER 200-B 200 7 350 5,000 P21 3 1,270 Petrol engine
4-stroke
5.9 115 130 x 62 x 63
MARINER 200-E 200 7 350 5,000 P21 3 1,270 Three-phase
400 V, 50 Hz ²
4.0 115 130 x 60 x 63
MARINER 250-B 250 9 350 5,000 P31 3 1,450 Petrol engine
4-stroke
6.6 120 130 x 62 x 64
MARINER 250-E 250 9 350 5,000 P31 3 1,450 Three-phase
400 V, 50 Hz ²
5.5 135 130 x 62 x 64
MARINER 320-B 320 11.5 350 5,000 P31 3 1,450 Petrol engine
4-stroke
8.8 138 130 x 65 x 70
MARINER 320-E 320 11.5 350 5,000 P31 3 1,450 Three-phase
400 V, 50 Hz ²
7.5 154 130 x 65 x 70

Type Charging rate Operating Pressure max. Purification System Number of Stages Speed approx. Drive and Motor Power Net Weight approx. Dimensions LxWxH
  I/min cfm bar psig     rpm Motor KW kg cm
                       
CAPITANO II-D 140 5 330 4,780 P21 3 1,300 Diesel engine 5.0 158 110 x 58 x 62.5
MARINER II-D 170 6 330 4,780 P21 3 1,300 Diesel engine 5.0 158 110 x 58 x 62.5

THE NEW GENERATION OF STATIONARY COMPRESSORS FROM THE
VERTICUS SERIES ONCE AGAIN DEMONSTRATES BAUER’S LEADINGEDGE
TECHNOLOGICAL STATUS
The MINI-VERTICUS and VERTICUS series has been developed and built specifically to meet high performance requirements
in continuous operation in professional applications. The new MINI-VERTICUS and VERTICUS combine the legendary BAUER
compressor blocks with improved components and ultra-modern design! During the redesign, the focus was on ergonomics,
making operation as easy as possible, reducing noise and boosting efficiency.

All control elements that are important for everyday operation are ergonomically arranged and easily accessible from the
front. A new condensate vessel integrated into the housing allows for 40 % more capacity. The compressor control monitors
the fill level and informs the operator in good time if the condensate needs to be emptied.

The advanced B-CONTROL MICRO is more powerful and ready to communicate with the B-APP for remotely controlling and
monitoring the compressor, for example.

The MINI-VERTICUS and VERTICUS breathing air compressors are available in versions for 225 and/or 330/350 bar as well
as in a version for up to 420 bar. The high modularity of the MINI-VERTICUS and VERTICUS series means that the units can
easily be adapted to provide the best possible solution to your requirements and wishes.
OPTIONAL FEATURES (SELECTION)
› NEW! Integrated gas measurement system for compliance with DIN EN12021:20141
› NEW! Remote control and monitoring with the B-APP
› NEW! Oil level monitoring for safely switching off the compressor unit when the oil level is low
› NEW! Particle filter conforming to ISO 8573 class 2
› Super Silent noise insulation housing
› Purification System P 81 (for VERTICUS) or P 61 (for MINI-VERTICUS) for extended filter cartridge life
› B-SECURUS filter cartridge saturation monitoring system
› 4 front-mounted filling devices, optionally for one or two pressure ranges (225/300 bar)
› B-CONTROL II compressor control unit – e.g. for interconnected operation etc.
› Intermediate separator after first stage – recommended in conditions of high humidity
› Extended base frame to take up to 2 storage cylinders
› B-KOOL refrigeration dryer for extending the filter service life
› Nitrox version available2
1
Type Charging rate Operating Pressure max. Purification System Number of Stages Speed approx. Drive and Motor Power Net Weight approx. Dimensions LxWxH
  I/min cfm bar psig     rpm Motor KW kg cm
MINI-VERTICUS up to 350 bar                  
MV150 150 5.3 350 5,000 P41 3 1,340 400 V/50 Hz 4 4 324 120 x 79 x 138
MV200 200 7 350 5,000 P41 3 1,270 400 V/50 Hz 4 4 324 120 x 79 x 138
MV250 250 9 350 5,000 P41 3 1,470 400 V/50 Hz 4 5.5 333 120 x 79 x 138
MV320 320 11.5 350 5,000 P41 4 1,450 400 V/50 Hz 4 7.5 350 120 x 79 x 138
MINI-VERTICUS up to 420 bar                  
MV200/420 200 7 420 6,000 P 41/420 3 1,270 400 V/50 Hz 4 5.5 330 120 x 79 x 138
MV250/420 250 9 420 6,000 P 41/420 3 1,470 400 V/50 Hz 4 5.5 339 120 x 79 x 138
MV260/420 260 9.2 420 6,000 P 41/420 4 1,185 400 V/50 Hz 4 5.5 349 120 x 79 x 138
MV320/420 320 11.5 420 6,000 P 41/420 4 1,450 400 V/50 Hz 4 7.5 356 120 x 79 x 138
VERTICUS up to 350 bar                    
V450 450 16 350 5,000 P61 4 1,320 400 V/50 Hz 5 11 402 120 x 79 x 153
V450 540 19 350 5,000 P61 4 1,230 400 V/50 Hz 5 11 402 120 x 79 x 153
V680 680 24 350 5,000 P61 4 1,400 400 V/50 Hz 5 15 416 120 x 79 x 153
VERTICUS up to 420 bar                    
V450/420 450 16 420 6,000 P 61/420 4 1,320 400 V/50 Hz 5 11 408 120 x 79 x 153
V560/420 560 19.7 420 6,000 P 61/420 5 1,490 400 V/50 Hz 5 15 408 120 x 79 x 153
1 Measured by cylinder filling (10 l) from 0 - 200 bar/ 2900 psig, ±5%.
2 Super Silent models weigh 50 kg / 110 lbs more.
3 Dimensions excluding doors. Dimensions of Super Silent version:
VERTICUS: L x W x H: 155 x 81 x 153 cm
MINI-VERTICUS: L x W x H: 138 x 81 x 138 cm
4 Plug dimension: 16 A.
5 Plug dimension: 32 A.
6 Without plug.

OCEANUS
The OCEANUS delivers excellent performance: although virtually identical in size to the JUNIOR II, it can fill a breathing air
cylinder up to 40% faster.
Designed for challenging professional applications, the OCEANUS impresses with its durability, mobility and high output.
With a corrosion-resistant stainless steel base frame, the OCEANUS is the ideal mobile compressor even for coastal areas
where the air has a high salt content, and in particular at sea, on submersibles or during expeditions.
A generous oil reserve in the crankcase and the powerful oil pump mean that operation is also possible even at extreme
inclinations of up to 30° (up to 20° for petrol-driven models).
 
› 140 l/min
› 225 or 330 bar
› 3 kW (5.1 kW petrol version)
› Available with three-phase motor, single phase motor or petrol engine

OPTIONAL FEATURES (SELECTION)
› Additional filling device for 225 or 330 bar
› Switchover device for 330/225 bar
› Automatic condensate drain including automatic shutoff when final pressure is reached
› Trolley
› Telescopic intake tube (standard with OCEANUS-B) or intake manifold for attaching a suction hose

THE NEW GENERATION OF STATIONARY COMPRESSORS FROM THE
VERTICUS SERIES ONCE AGAIN DEMONSTRATES BAUER’S LEADINGEDGE
TECHNOLOGICAL STATUS.
The MINI-VERTICUS and VERTICUS series has been developed and built specifically to meet high performance requirements
in continuous operation in professional applications. The new MINI-VERTICUS and VERTICUS combine the legendary BAUER
compressor blocks with improved components and ultra-modern design! During the redesign, the focus was on ergonomics,
making operation as easy as possible, reducing noise and boosting efficiency.

All control elements that are important for everyday operation are ergonomically arranged and easily accessible from the
front. A new condensate vessel integrated into the housing allows for 40 % more capacity. The compressor control monitors
the fill level and informs the operator in good time if the condensate needs to be emptied.

The advanced B-CONTROL MICRO is more powerful and ready to communicate with the B-APP for remotely controlling and
monitoring the compressor, for example.

The MINI-VERTICUS and VERTICUS breathing air compressors are available in versions for 225 and/or 330/350 bar as well
as in a version for up to 420 bar. The high modularity of the MINI-VERTICUS and VERTICUS series means that the units can
easily be adapted to provide the best possible solution to your requirements and wishes.

OPTIONAL FEATURES (SELECTION)
› NEW! Integrated gas measurement system for compliance with DIN EN12021:20141
› NEW! Remote control and monitoring with the B-APP
› NEW! Oil level monitoring for safely switching off the compressor unit when the oil level is low
› NEW! Particle filter conforming to ISO 8573 class 2
› Super Silent noise insulation housing
› Purification System P 81 (for VERTICUS) or P 61 (for MINI-VERTICUS) for extended filter cartridge life
› B-SECURUS filter cartridge saturation monitoring system
› 4 front-mounted filling devices, optionally for one or two pressure ranges (225/300 bar)
› B-CONTROL II compressor control unit – e.g. for interconnected operation etc.
› Intermediate separator after first stage – recommended in conditions of high humidity
› Extended base frame to take up to 2 storage cylinders
› B-KOOL refrigeration dryer for extending the filter service life
› Nitrox version available2
1


KAP SERIES
THE INDESTRUCTIBLE SYSTEM CONCEPT – BUILT FOR THE MOST
CHALLENGING APPLICATIONS ON LAND AND SEA.

FEATURES
› Ideal for harsh maritime conditions: intercoolers and aftercoolers are in
rustproof stainless steel for maximum corrosion resistance
› Reliable operation even at extreme inclines thanks to low centre of gravity
and rugged block design
› Available with electric motor or low-maintenance diesel engine for autonomous
operation

KAP-H SERIES
KAP-H Series compressors feature horizontal design, exceptional corrosion resistance and high FAD rates.
Designed for the rigours of continuous industrial use, these compressors have a low centre of gravity that
makes them ideal for situations involving extreme inclines, such as on the high seas or in vehicle installations.
The B-CONTROL MICRO control unit with colour display, supplied fully integrated as standard, ensures simple
compressor operation and provides intelligent control and safe, secure monitoring of all basic functions.
› 11 - 15 kW
› 450 – 680 l/min
› 225/330 bar
› Electric motor




OPTIONAL FEATURES
› B-SECURUS filter cartridge saturation monitoring system
› B-CONTROL II compressor control unit – e.g. for interconnected operation etc.
› Filling panel
› Intermediate separator after first stage – recommended in conditions of high humidity

KAP-HN SERIES
A low centre of gravity and advanced design with special shock absorbers and robust shock and damping
elements, proven in rigorous shock and vibration testing, make the KAP-HN series by BAUER KOMPRESSOREN
ideal for continuous operation at sea under the harshest of conditions1.
Thanks to their horizontal design, they are capable of operation in heavy seas and on extreme inclines. V-belt
drive and proven BAUER system components ensure ease of maintenance.
The B-CONTROL MICRO control unit with colour display, supplied integrated as standard, provides intelligent
control and safe, secure monitoring of all basic functions.

› 7.5 – 15 kW
› 370 – 680 l/min
› 225/330 bar
› Electric motor

OPTIONAL FEATURES
› B-SECURUS filter cartridge saturation monitoring system
› B-CONTROL II compressor control unit – e.g. for interconnected operation etc.
› Filling panel
› Intermediate separator after first stage – recommended in conditions of high humidity


KAP DIESEL SERIES
With a low centre of gravity and robust, low-maintenance diesel drive, KAP-DAH Series horizontal compressors
are able to meet the most exacting requirements for reliable and autonomous continuous operation in remote
locations.
All coolers, filters, valves and cables are made from rust-free materials – designed for the harshest outdoor
climates and absolutely reliable at high outdoor temperatures.
The uncompromisingly intelligent design of the unit naturally provides ease of access for maintenance work.
The electronic control system with additional electronic monitoring function automatically shuts down the compressor
when the final system pressure is reached, measures operating hours and oil pressure, and
displays the current operating status. The battery charge status can also be read off from the control unit.
› 14 – 18 kW
› 450 – 680 l/min
› 225/330 bar
› Diesel engine
OPTIONAL FEATURES
› Larger P 81 Purification System for extended filter cartridge life
› B-SECURUS filter cartridge saturation monitoring system
› Integration of filling panels
› Intermediate separator after first stage – recommended in high temperatures



Type Charging rate Operating Pressure max. Purification System Number of Stages Speed approx. Drive and Motor Power Net Weight approx. Dimensions LxWxH
  I/min cfm bar psig     rpm Motor KW kg cm
                       
KAP 15.1-11-H 450 16 330 4,780 P 41 DUO 4 1,320 400 V/50 Hz² 11 370 165 x 71 x 85
KAP 150-11-H 540 19 330 4,780 P 41 DUO 4 1,230 400 V/50 Hz² 11 370 165 x 71 x 85
KAP 180-15-H 680 24 330 4,780 P 41 DUO 4 1,400 400 V/50 Hz² 15 385 165 x 71 x 85

Type Charging rate Operating Pressure max. Purification System Number of Stages Speed approx. Drive and Motor Power Net Weight approx. Dimensions LxWxH
  I/min cfm bar psig     rpm Motor KW kg cm
                       
KAP 15.1-7.5-HN 370 13 330 4,780 P 41 DUO 4 1,050 400 V/50 Hz² 7.5 370 165 x 72.5 x 92
KAP 150-11-HN 540 19 330 4,780 P 41 DUO 4 1,230 400 V/50 Hz² 11 370 165 x 72.5 x 92
KAP 180-15-HN 660 23 330 4,780 P 41 DUO 4 1,320 400 V/50 Hz² 15 385 165 x 72.5 x 92

Type Charging rate Operating Pressure max. Purification System Number of Stages Speed approx. Drive and Motor Power Net Weight approx. Dimensions LxWxH
  I/min cfm bar psig     rpm Motor KW kg cm
                       
KAP 15.1-14-DAH 450 16 330 4,780 P 61 4 1,320 Diesel engine 15.5 500 146.5 x 100 x 97
KAP 150-16-DAH 540 19 330 4,780 P 61 4 1,230 Diesel engine 15.5 500 146.5 x 100 x 97
KAP 180-18-DAH 680 24 330 4,780 P 61 4 1,400 Diesel engine 18.8 516 146.5 x 100 x 97

KAP 220 AND KAP 23
RUGGED HEAVY-DUTY BLOCK COMPRESSORS WITH TECHNOLOGY
THAT SETS NEW STANDARDS.

The stationary air-cooled heavy-duty units in the BAUER KOMPRESSOREN KAP Series feature virtually unlimited
free air delivery volumes which can rise to virtually any challenge.
The modern, reliable system, proven in practice for many years, has V-belt drive and horizontal design.

These powerful horizontal stationary compressor units are available in open or fully closed versions for 225,
330, 350 and 420 bar.

› 15 - 37 kW
› 650 – 1,480 l/min
› 225/330/350/420 bar
KAP 220 compressor unit

OPTIONAL FEATURES
› Super Silent noise insulation housing
› B-CONTROL II control unit – e.g. for interconnected operation, monitoring all stages, etc.
› Intermediate pressure gauge
› External purification and storage systems


Type Charging rate Operating Pressure max. Purification System Motor 2 Power
consumption
3
Number
of Stages
Speed Net Weight approx. Dimensions LxWxH
  I/min cfm bar psig   KW KW   rpm kg Ibs cm
330 BAR UNITS WITH ELECTRIC MOTOR                    
KAP 220-20-E 650 23 350 4,800 P80 15 14.5 4 980 490 1,080 214 x 72 x 125
KAP 220-25-E 800 28 350 4,800 P80 18.5 17.9 4 1,180 510 1,120 214 x 72 x 125
KAP 220-30-E 930 33 350 4,800 P100 22 20.5 4 1,320 570 1,255 214 x 72 x 125
KAP 23-40-E 1,300 46 350 4,800 P120 30 28 4 1,200 760 1,670 226 x 86.5 x 131.5
KAP 23-50-E 1,480 52 350 4,800 P120 37 34 4 1,400 780 1,715 226 x 86.5 x 131.5
420 BAR UNITS WITH ELECTRIC MOTOR                    
KAP
220-30- 420
800 28 420 6,000 P
100/420
22 19 4 1,180 570 1,255 214 x 72 x 125

P-PURIFICATION SYSTEM

In use all over the world for the treatment of breathing
air, industrial air, nitrogen, helium, argon and methane.
Depending on the filter cartridge type, residual humidity
and oil vapours are reliably removed from the
compressed air or gas. Toxic carbon monoxide (CO)
can optionally be converted into carbon dioxide (CO2).
As the content of CO2 is low, the CO2 concentration
increases only slightly.







SECCANT

The regeneration dryers in the SECCANT series by
BAUER KOMPRESSOREN for the pressure range from
90 to 350/420 bar are designed to dry air and gases
in applications involving high operating hours, free air
delivery rates and ambient temperatures.











B-KOOL

B-KOOL Refrigeration Dryer cools the compressed air and
separates out most of the moisture,
collecting it in the B-KOOL and thus preventing it from passing
into the filter cartridge.
Particularly in environments with high ambient temperatures,
the B-KOOL refrigeration dryer extends filter
capacity to an outstanding extent.









 

AERO-GUARD

AERO-GUARD CO2 Adsorber – reduces CO2 in intake air.
The intake air of the compressor is routed through the AEROGUARD
via an ingenious bypass system.
This enables the CO2 content to be reduced to one-third of that
of the intake air, with AERO-GUARD-OX version for NITROX
membrane units the initial value can even be reduced up to 20%.
The air is humidified in the base of the tank, optimising filter
efficiency and significantly extending filter life.







 

B-VIRUS FREE

Removes viruses, bacteria, moulds and pollen
from breathing air
Free of chemicals and ozone, the patent-pending
B-VIRUS FREE system uses a special UVC light
source to destroy the described pathogens in the
air flow of the intake air before they can get into
the compressor.









STORAGE AND DISTRIBUTION
› Single high-pressure cylinders
› Storage cylinder racks – with one or more
storage cylinders, with optional safety valve for maximum
safety
› Automatic selector unit – for fast, economical
filling of storage cylinders


FILLING AND SAFETY
› External filling panels – for wall mounting, with optional
remote control unit
› B-SAFE Safety Filling System – for safe filling of breathing
air cylinders
› FSC Filling Speed Control unit – reduces filling speed to
20 up to maximum 50 bar/min for safe filling, particularly
of composite cylinders



GAS MEASUREMENT TECHNOLOGY
› AERO-TEST – portable breathing air tester
› B-DETECTION PLUS m – mobile online gas measurement
system
for rapid on-the-spot measurement of O2, CO, CO2
and optional measurement of absolute moisture and residual
oil (VOC)1 in breathing air cylinders or at high-pressure ports.
› B-DETECTION PLUS i and s – fixed online gas measurement
systems for continuously measuring O2, CO and CO2 with
optional functions for absolute humidity and total oil value
(VOC)1. Measuring values can be logged at any time and are
saved in Excel format on an SD card for easy access and use.


For further accessories and more details, see our
brochures “BAUER Accessories” and “B-DETECTION PLUSthe
next generation online gas measurement systems“ and
visit www.bauer-kompressoren.de.



ACCEPTANCE AND SERVICES
MANUFACTURING IS ONLY PART OF WHAT WE DO
ISO 9001 CERTIFICATION
› BAUER assures consistent maximum product quality by applying extensive quality control measures during and after
production in line with DIN EN ISO 9001.

ACCEPTANCE TESTING
› A factory acceptance test (FAT) or site acceptance test (SAT) in the presence of the customer or independent
certifying body can be performed in addition to the standard BAUER final test.
› Many BAUER compressors can also be produced in compliance with other standards, e.g. ASME, KHK, ATEX etc.

PACKING & PRESERVATION
› Our compressors are packed ex works for transport by truck or air freight. We offer appropriate packing designs
tailored for shipping, transport to tropical regions or long storage periods as well as short or long-term preservation.

INSTALLATION
› Professional installation is a vital basic factor in safe operation of high-pressure systems. Our global network of
branches and qualified partners provides smooth, trouble-free support in planning and implementation, wherever you
are.

TRAINING
› To ensure your staff are always up-to-date, we provide a comprehensive range of practical training courses for our
customers in our own BAUER ACADEMY, where users and operators can benefit directly from our expertise.











 

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